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Maglev Vapor Compression Distiller: A High-Efficiency Water Production Solution Driven by MVR Technology
Powered by advanced MVR energy-saving technology, the maglev vapor compression distiller delivers two core breakthroughs — ultra-pure water quality and exceptional energy efficiency.
With flexible installation and easy operation, it has become the preferred choice for industrial water production.
Its capacity range of 1–100 T/h covers both large-scale centralized water production and small-scale distributed WFI systems.
Thanks to its ultra-low output adaptability and skid-mounted modular design, it offers highly customized, scenario-based purification and WFI solutions to meet diverse customer needs.
Core Component Analysis: Maglev MVR Steam Compressor
As the “heart” of the vapor compression distiller, the steam compressor adopts a centrifugal high-speed direct-drive design and integrates advanced maglev direct-drive technology, realizing a leap in operation efficiency and environmental performance. Its core advantage lies in the non-contact operation between the motor rotor and the magnetic bearing, with only air resistance loss.
The aerodynamic efficiency is stably maintained above 80% under the designed working conditions. At the same time, since no lubrication system is required, it can achieve zero oil mist pollution emission, fully adapting to the clean production environment. In addition, the equipment has a compact structure, which provides great convenience for installation and later maintenance.
Core Technical Advantages: Dual Guarantee of Quality and Efficiency
The equipment builds its core competitiveness with strict technical standards, forming significant advantages in multiple dimensions such as water production quality, energy saving and consumption reduction, safety and operation & maintenance, which fully complies with the high standards of pharmaceutical, food and other industries:
- Superior Water Quality: The produced water reaches the top-level standard in the industry. The conductivity is less than 0.3μm/cm at 25℃, and the endotoxin content is strictly controlled below 0.01EU/ml, providing a reliable guarantee for high-purity water application scenarios.
- In-depth Energy-saving Design: Equipped with a five-stage high-efficiency preheating system to maximize the recovery and utilization of waste heat from the system. Compared with multi-effect distillation technology, it has a lower evaporation temperature, which not only prolongs the service life of the equipment, but also effectively avoids the generation of red rust and reduces maintenance costs.
- Compliant Materials and Structure: All components in contact with purified water, secondary steam and water for injection are made of high-quality 316L material, with a surface roughness Ra ≤ 0.4μm. All preheaters adopt a double-tube sheet structure, with the inner tube sheet expanded and the outer tube sheet welded. This design fully complies with international authoritative standards such as cGPM and FDA.
- Safe and Convenient Operation & Maintenance: The equipment is classified as a non-pressure vessel, featuring higher operation safety and simpler daily maintenance procedures. Equipped with Siemens PLC automatic control system, it supports one-key start-stop operation. Combined with a strict interlock control mechanism, it can automatically detect and warn of system abnormalities, greatly reducing the cost of manual intervention.
- Intelligent Remote Management: Optional energy real-time monitoring module and cloud service function are available to realize remote monitoring and remote control of the equipment operation status. At the same time, it provides professional remote diagnosis technical support, making equipment management break through the constraints of time and space.